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How To Make A Wooden Handle

Today I'll walk yous through making a handle for a tool that has a square tang.

Finished Tool Handle

This could be achieved in a like manner to the metal handle I made, but now I get to tell you how to plow your own handle.  When selecting stock, you desire to pick out a piece of straight grained hardwood.  I used a slice of Maple that was 3×3 and 18″ long.  Recollect, this is a tool.  My approach to making tools is to non get defenseless upwardly in how your tool looks, simply rather how well information technology works.  Don't waste time and effort on beautifying a tool when you could employ that extra time to make more bowls.  More bowls equals more coin!

Start out with a spindle roughing gouge to knock off the corners and go the slice running true.  I used the spindle roughing gouge almost exclusively to shape this handle.  Besides, one thing I did for this handle was to brand faster passes on the woods to create a helical texture on the handle.  This effectively creates a ameliorate surface for gripping the tool.  Remember, this handle isn't meant to be very smooth, every bit this would remove some gripping ability.  I normally turn two bulbs on a handle and leave a burl at the end and then that I tin feel the stop of the handle without looking.   Likewise, turn a recess at the tool end of the handle to take a ferrule to reinforce the tool belongings finish of the handle.

Mounted Stock on Lathe

Shaped Handle

The tang of this tool is but nether v/8″.  I placed a drill chuck with a v/eight forstner scrap in the caput stock and put my spur drive in the tail stock.  I prepare the lathe to its slowest speed, advanced the quill slightly to utilise pressure to the head stock, held the handle with my correct hand and turned on the lathe with my left hand.  Once the lathe was running, I grabbed the handle with my left paw and began advancing the quill with my right manus.  During this process, I kept one mitt on the handle at all times.

Drill For Tang

In one case the hole was drilled, I fabricated a dowel 5/8″ in diameter and equally long as the hole was deep.  This slice will make full in the open infinite above and below the tang of the tool.  I and so cutting out the center of the dowel with the ring saw.  I used a clamp to hold the dowel while I was cutting it.  This required two cuts because the cloth being removed was approximately iii/8″ in thickness.

Ready to Assemble

To assemble the tool, you absolutely want to have the ferrule in identify before setting the tool in the handle.  For this size tool you would have a terribly hard time fitting the ferrule over the business end since it is substantially larger than the ferrule.  At present that y'all take the ferrule set (gum if necessary), test the fit of the spacers and tang in the tool handle.  This needs to exist a printing fit.  Too loose and yous will need to either use lots of epoxy or remake the spacer.  I did non crave whatever glue for this tool.  Information technology is only a very tight press fit.  If this ever begins to loosen, I'll add aplenty amounts of epoxy or CA mucilage.

Another option would be to drill a pigsty through the handle and tang.  Then bulldoze a split pin or dowel through both items, tying them together.

My method of assembly is to align the spacers and tang with each other and so beginning setting them into the handle.  I wiggle the tang and spacers farther into the handle and utilise a dissever block to drive the spacers into place, as they will non sit as deeply on their own.  I will likewise place the business end of the tool on a scrap piece of wood and striking the opposite end of the tool with a mallet.

Finished Tool

The scraper used here is a 1 1/4″ Thompson Lathe Tool.  This is a beefy slice of 10V steel.  I am here to tell you that this line of tools is top shelf and you will non be disappointed if you decide to follow my communication to invest in these tools.

Let me know if you make your ain handle and how information technology turns out.  Every bit always, don't hesitate to contact me with questions or suggestions.  Thanks for reading and happy turning!

Source: https://woodshopmike.com/making-a-wooden-tool-handle/

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